Complete Clay Brick Machinery Line
Next Engineering Solutions Ltd (NES) supplies complete clay brick machinery for automatic and semi-automatic brick manufacturing plants. Our machinery line covers raw clay feeding, clay processing, crushing, mixing, aging, extrusion, cutting, automatic setting, robotic stacking and ferry pusher systems.
The correct machinery combination improves brick strength, surface finishing, dimensional accuracy, production stability and daily output. NES helps clients select machinery according to brick size, clay quality, production capacity, automation level, kiln type, dryer system and investment budget.
Clay Brick Production Machinery Flow
Box Feeder
Crusher
Mixer
Aging System
Vacuum Extruder
Cutting System
Setting Machine
Robot Stacking
Ferry Pusher
Kiln / Dryer Loading
Double Stage Vacuum Extruder
The Double Stage Vacuum Extruder is the main forming machine in a clay brick production line. It removes air from prepared clay, compresses the material and extrudes a continuous clay column with stable shape and density.
This machine is very important for producing stronger bricks with fewer cracks, better edges and smoother surface finishing. It can be used for solid bricks, hollow bricks and perforated bricks by changing the mold design.
Extruder Main Body
Extruder Side View
Vacuum Extrusion Unit
Box Feeder
The Box Feeder controls the feeding of raw clay into the brick production line. It gives a continuous and stable material supply to the crusher, mixer or next processing machine.
Stable feeding prevents overload, uneven mixing and production interruption. A properly selected box feeder helps maintain plant speed and improves the efficiency of the full clay preparation system.
Box Feeder
Feeding System
Continuous Clay Feeding
Clay Processing & Aging System
The Clay Processing and Aging System improves raw material consistency before final brick forming. Clay is processed, stored, blended and aged to increase plasticity and improve moisture balance.
Proper aging makes clay easier to extrude and helps produce stronger bricks with fewer cracks. This system is useful when raw clay quality is variable or when the plant requires stable continuous production.
Clay Processing Unit
Clay Aging System
Crushing, Mixing and Clay Preparation Machines
Clay preparation machines remove hard lumps, reduce particle size and create a uniform clay mixture. This group normally includes Roller Crusher, Fine Roller Crusher, Double Shaft Mixer and Extruding Mixer.
Good clay preparation directly affects brick strength, extrusion stability, drying performance and final product quality. The machine selection depends on raw clay hardness, moisture content, clay plasticity and required production capacity.
Roller Crusher
Roller Crusher Unit
Fine Roller Crusher
Double Shaft Mixer
Clay Mixer
Extruding Mixer
Roller Crusher
Breaks hard clay, shale or soil lumps before fine crushing and mixing.
Fine Roller Crusher
Crushes clay into finer particles and improves raw material quality before extrusion.
Double Shaft Mixer
Provides strong mixing action for uniform moisture and better clay plasticity.
Extruding Mixer
Mixes clay with water and pushes the material forward for continuous processing.
Automatic Cutting and Automatic Setting Machine
After the clay column comes out from the vacuum extruder, the Automatic Cutting System cuts it into accurate brick sizes. Then the Automatic Setting Machine arranges green bricks for drying, kiln car loading or further handling.
This system reduces manual handling, improves brick size accuracy and increases production speed. It is especially important for tunnel kiln, tunnel dryer and single layer dryer plants where stable automatic handling is required.
Automatic Setting Machine
Brick Setting System
Automatic Cutting System
Automatic Cutting System
Cuts wet clay columns into accurate brick lengths with stable speed and lower waste.
Automatic Setting Machine
Transfers and arranges green bricks for dryer loading, kiln car loading or stacking.
Robot Brick Stacking Machine
The Robot Brick Stacking Machine is used for automatic brick handling, stacking and transfer. It improves plant automation and reduces heavy manual labor in the production process.
Robotic stacking is recommended for high-capacity automatic plants where speed, consistency and safety are important. It helps reduce handling damage and improves overall plant efficiency. Robot Stacking Machine
Automatic Brick HandlingStacking System
Ferry Pusher
The Ferry Pusher is used for kiln car movement and transfer in automatic brick plant systems. It helps move loaded or empty kiln cars between production areas, dryer, kiln and transfer tracks.
A reliable ferry pusher improves material flow, reduces manual movement and supports continuous plant operation. It is especially useful in tunnel kiln and tunnel dryer projects where kiln car movement must be smooth and well synchronized.
Ferry Pusher
Transfer System
Kiln Car Movement
Machinery Selection Guide
| Machine | Main Function | Best For | Main Benefit |
|---|---|---|---|
| Box Feeder | Controlled clay feeding | All clay brick lines | Stable material supply |
| Roller Crusher | Clay size reduction | Hard clay, shale and soil lumps | Better raw material preparation |
| Double Shaft Mixer | Clay and water mixing | Automatic brick plants | Uniform moisture and plasticity |
| Double Stage Vacuum Extruder | Brick column forming | Solid, hollow and perforated bricks | Strong, dense and smooth bricks |
| Automatic Cutting System | Brick size cutting | High-speed production | Accurate brick dimensions |
| Automatic Setting Machine | Green brick arrangement | Tunnel dryer and kiln car loading | Lower labor and faster handling |
| Robot Brick Stacking | Automatic stacking and handling | Large automatic plants | Safer and more consistent operation |
| Ferry Pusher | Kiln car transfer | Tunnel kiln and tunnel dryer plants | Smooth kiln car movement |
Why Choose NES for Clay Brick Machinery?
Complete Line Design
Machinery selection based on capacity, clay type, brick size, dryer system and kiln technology.
Reliable Machinery
Strong industrial equipment designed for continuous clay brick plant operation.
Installation Support
Technical guidance for layout, installation, testing and commissioning.
After-Sales Service
Spare parts, maintenance support and operational training for plant teams.
Need Clay Brick Machinery for Your Project?
Contact Next Engineering Solutions Ltd for machinery selection, plant layout, technical proposal, price quotation and complete brick plant solution.